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Round Enamelled Conductors (Magnet Wire)


Round Enamelled Conductor plays an important role in the electrical industries. It is used widely in the electrical motors, automobiles, and transformers industries.

Type of Enamels:

  • PVA (Polyvinyl Acetal)
  • UEW (Polyurethane)
  • PEW (Polyester)
  • AIW (Polyamide-Imide)
  • EIW (Polyester-Imide)
  • NEW (Nylon)
  • AI-EIW (Polyamide-Imide overcoated with Polyester-Imide)
  • SBL-UEW-PEW (Low Temperature Self Bonding)
  • SBH-EIW-AIW (High Temperature Self Bonding)
  • NY-UEW (Polyurethane overcoat with Nylon)
  • NY-PEW (Polyester overcoat with Nylon)
  • NY-EIW (Polyester-Imide overcoat with Nylon)


Rectangular Enamelled Conductors

Sam Dong supplies Rectangular Enamelled Conductors for the manufacturing of winding in transformers, motors, generators, and welding machine.

Rectangular enamelled conductors have the same characteristics as those of round enamelled conductors.

Types of Enamel:

  • PVA (Polyvinyl Acetal)
  • SB-PVA (Self-Bonding - Polyvinyl Acetal)
  • PEW (Polyester)
  • AIW (Polyamide-Imide)
  • IMW (Polyimide)
  • EIW (Polyester-Imide)
  • PE-AIW (Polyester overcoated with Polyamide- Imide)
  • AI-EIW (Polyamide-Imide overcoated with Polyester-Imide

Conductors: Copper and Aluminum

Conductor Dimensions

  • Width : 2.8mm - 16.0mm
  • Thickness : 0.9mm - 5.0mm

Enamel Coating Thickness

  • Grade 1: Max 0.11mm
  • Grade 2 : Max 0.16mm

Hardness of Conductors (BS 1432)

  • CPR 1: 140 - 200 (N/mm2)
  • CPR 2: 170 - 220 (N/mm2)
  • CPR 3: 220 - 260 (N/mm2)


Continuous Transposed Conductors (CTC)

CTC is widely used in the winding of Power Transformers. CTC are stranded multiple conductors manufactured by a special process from flat wires.

Sam Dong supplies CTC with enamelled rectangular conductors that are made from OFHC (Oxygen Free High Conductive Copper) in accordance to customer specifications.

Advantages

  • Shorter winding time during the production of Power Transformer
  • Improve space factor in the winding and therefore decrease in size and cost
  • Reduce electrical losses
  • Improve mechanical strength of the winding
  • Ease in winding and handling

Manufacturing Range

  • Number of Rectangular Conductors: 5 - 43
  • Width of Conductor: 3.3mm - 12.5mm
  • Thickness of Conductor: 1.1mm - 3.2mm

Hardness of Copper Conductors can be manufactured in accordance with specifications: CPR1, CPR2, CPR3 (BS 1432) and coating of bondable epoxy according to customer's requirements

Insulation for CTC

Insulation materials available as follows:

  • Kraft Paper
  • Thermally upgraded paper
  • Crepe paper
  • Lumirror
  • Nomex


Paper Covered Rectangular Conductors

Paper Covered Rectangular Conductors are used to wind coils for transformers, welding machine, and motors.

Sam Dong supply conductors in accordance to customers specifications.

Conductors:

  • Copper
  • Aluminium

Conductor Dimensions

  • Thickness : 1.0mm - 0.8mm
  • Width : 2.5mm - 30.0mm

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